CIAO+ XP Monoblocks
Rinsing, filling, capping… simply!
from 500 up to 1,700 bph
Have you ever wondered what it really takes to bottle your wine?
Whether you have or not, we have the answer: rinsing, filling and capping your bottles easily, safely and effectively. And to do this we have the ideal solution: a CIAO+ XP monoblock.
Because at BORELLI group we have always been convinced that true innovation consists in making complex operations simple, and there is no more functional solution than a machine from the CIAO+ series, which has always been the best answer to the bottling needs of small wineries. And in the XP versions, we have really thought of everything.
Whatever your bottling needs, you will find a suitable CIAO+ XP model to meet them.
Application areas
Available closures
CIAO+ XP implements all the technology of TECNA XP rinsers, the great performance of the new EVO2 directing valves and is available in versions:
• Flat top Straight Cork / synthetic stoppers
• ROPP aluminum screw capsules (e.g., Stelvin 30×60 capsules)
• Crown capsules
• T-shaped capsules
• Multi-System, with two or more capping turrets mounted in the same monoblock.
Structural solidity first
The structural soundness of the machine is ensured by a very solid base of mechanical carpentry entirely clad in AISI 304 stainless steel.
All parts in contact with the liquid are made exclusively of AISI 304 and AISI 316 stainless steel with the highest level of finish, such as to ensure maximum sterility and long life.
Versatility at your service
CIAO+ XP offers you the best of BORELLI group technology and does so with the utmost simplicity.
The machine is equipped with a conveyor belt, chain and self-contained towing with two alternative configurations:
1. the bottle collecting end plate, or
2. the side detour for side-by-side operation of your labeling machine.
Both solutions are standard.
The machine is equipped with an outlet for the wine feed pump controlled by level probes and an electronic speed variator.
The basic configuration allows you to avoid complicated installations.
Ease of use
Loading, rinsing, filling, leveling, air pre-evacuation, capping.
Everything under control, in the utmost simplicity.
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Loading
Bottles are loaded manually directly onto the conveyor belt with which the machine is equipped. The bottle is automatically picked up from the belt and started to the rinser carousel.
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Rinsing
The bottle is automatically picked up from the belt and brought to the pincer. The pincer clamps the bottle in the neck and rotates the bottle axially 180°, bringing the mouth at the spray nozzles for the rinsing stage. The next phase is the dripping phase. If provided, a third phase with nitrogen injection is possible.
Deaeration
Options include the integration of a deaeration station where the bottle undergoes two consecutive processes : the emptying stage, where the air inside the bottle is removed using a vacuum pump and then, in the second stage, the bottle is saturated with inert gas. This treatment makes it possible to drastically reduce the exchange with oxygen during the subsequent filling phase.
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Filling
The bottle is lifted from the EVO cylinders up to the filling valve, which provides safe, fast, and effective filling.
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Levelling
The EVO2 valve is self-leveling, regardless of the filling system used, so the bottles leave the filler already perfectly level, making the application of external levelers unnecessary, with great product savings and absolute safety.
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Capping
The full and already perfectly leveled bottle returns to the conveyor belt to be started, within seconds, towards the capping machine.
Air pre-evacuation
For more effective capping, the innovative KUV1 vacuum capping kit operating with compressed air without a vacuum pump is available as an option in the flush-mouth cork version.
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Perfect Bottles
The full, corked bottle exits the machine. At this point CIAO+ XP offers you two solutions:
1. a collection plate to pick up the full bottles, or.
2. a side deviation for easy side-by-side labeling.
Both solutions are standard and the customer’s exclusive choice.
Flexibility
Modern production requirements increasingly dictate the use of many bottle formats. CIAO+ XP is designed to best meet this important need.
It can work with any oenological format on the market today.
The maximum machinable bottle height is as high as 410 mm to allow you to use even special bottles without any problem.
In addition, it can process flush caps up to the length of 50 mm without replacing any parts from the machine in standard version.
Quick and easy adjustments
We know that your time is precious. We’ve thought of that, too.
With CIAO+ XP you can perform bottle size changeover in less than 5 minutes.
Adjusting the height of the filler, the height of the capper and the change of stars are very fast, do not require special skills and are done without the use of any tools.
CIAO+ XP, a machine designed for everyone.
A safe investment
You may wonder how much all this costs. Less, much less than you think. We are confident that we offer the best value for money on the market.
We have always been committed to seeking new design solutions and new production processes in order to increase the quality of our products without significantly affecting costs and selling prices.
And it is with this philosophy that we have established ourselves in international markets, and today we can boast a production of more than 250 machines each year and an ever-increasing number of machines in operation.